The main features of tea beverage filling machine:
1. The tea beverage filling machine has a compact structure, a complete control system, easy operation, and high degree of automation.
2. The parts of this series of filling machines that come into contact with materials are all made of imported stainless steel, with no process dead corners and easy cleaning.
3. The beverage filling machine adopts high-precision and high-speed quantitative filling valves, with accurate liquid level and no liquid loss, ensuring excellent filling quality.
4. The sealing head adopts a constant torque device to ensure the quality of the sealing.
5. The filling machine adopts a capping system with complete feeding capping technology and protective devices.
6. Changing the bottle shape does not require adjusting the height of the equipment, and can be achieved by replacing the bottle shifting star wheel. The operation is simple and convenient.
7. The filling system adopts bottleneck bottle entry technology to avoid secondary contamination of the bottle mouth.
8. The control system has functions such as automatic water level control, missing lid detection, bottle flushing self stop, and production counting.
9. The entire tea beverage filling machine is operated using advanced touch screen control, which enables human-machine dialogue.
The tea beverage filling machine adopts a pure water flushing, filling, and capping machine, which absorbs advanced technology from similar foreign products, with stable performance, safety, and reliability.
Aseptic water bottle flushing: The bottle enters the bottle flushing machine through the transfer star wheel, and the bottle clamp clamps the bottle mouth and flips it 180 ° upward along the bottle flushing guide rail, making the bottle mouth downward. In a specific area of the bottle washing machine (determined by the water distribution plate), the bottle washing water is pumped into the water distribution plate by the bottle washing water pump, and then distributed to the bottle washing clamp through 24 pipelines by the water distribution plate. The nozzle of the bottle washing clamp sprays sterile water to wash the inner wall of the bottle. After rinsing and draining, the bottle is clamped by the bottle clamp and flipped down the guide rail by 180 degrees to make the bottle mouth face upwards. The cleaned bottles are exported from the bottle washing machine through a transition steel wheel (pure water bottle washing) and transported to the next process - filling.
The bottles entering the filling machine are held at the bottle mouth by the bottleneck pallet. The filling adopts a reflux filling method. After the filling valve contacts the bottle mouth, it opens to complete the filling process. During the filling process, the materials exceeding the bottle capacity during filling are sent to the pre blending system through the reflux tank and reflux pump for re blending.
After the filling is completed, the bottle enters the capping machine through the transfer star wheel. The anti rotation knife on the capping machine locks the bottleneck and works together with the outer bottleneck guard to keep the bottle upright and prevent rotation. The capping head revolves and rotates under the drive of the capping machine spindle, and under the action of the cam, it achieves the actions of grabbing, fitting, screwing, and removing the capping, completing the entire capping process.
The sealing head adopts a magnetic constant torque device. When the rotary sealing head is used to remove the cover through the cover plate, the top cover sleeve is pressed against the cover, and the cover is straightened to ensure the correct position of the cover in the rotary sealing mold and ensure the quality of the cover. After the capping is completed, the capping head overcomes magnetic slippage and will not damage the bottle cap. At the same time, when the capping head rises, the top cover rod pushes the cap out of the capping mold.
The capping disc transmits power through the pin wheel and the capping head to ensure its movement is synchronized with the capping machine. The bottle cap enters the capping disc through the capping channel, and then the bottle cap is transferred to the capping head by the star wheel to separate the bottle caps according to the workstation and deliver them to the capping head for removal